Mercedes-Benz 5G-Tronic transmission
| 5G-Tronic | |
|---|---|
| Overview | |
| Manufacturer | Mercedes-Benz Group AG Chrysler Group LLC FCA-US |
| Model code | W5A 330 · W5A 580 · A580 (Chrysler) · Type 722.6 |
| Production | 1996-2020 |
| Body and chassis | |
| Class | 5-speed longitudinal automatic transmission |
| Related | ZF 5HP family · ZF 6HP |
| Chronology | |
| Predecessor | 4G-Tronic |
| Successor | 7G-Tronic |
5G-Tronic is the unofficial name given by car enthusiasts to Mercedes-Benz's 5-speed automatic transmission type 722.6. It was produced from 1996 to 2020 in different variants as converter-5-gear-automatic transmission (German: Wandler-5-Gang-Automatik). The core models W5A 330 and W5A 580 are for engines up to 330 N⋅m (243 lb⋅ft) or 580 N⋅m (428 lb⋅ft) maximum input torque. The W5A 280 and W5A 300 were built for vans and SUVs, the W5A 400 for off-road applications (RWD and 4X4), and the W5A 900 (up to 1,000 N⋅m (738 lb⋅ft)) for V12-applications.
This fourth-generation transmission by Mercedes-Benz replaced the older 4-speed 4G-Tronic transmission-family and its 5-speed derivative, and was replaced by the much more complex and costly 7-speed Mercedes-Benz 7G-Tronic transmission (model W7A 700 · type 722.9) introduced in 2003. Due to its high torque capacity and lower cost, it was retained for turbocharged V12 engines, 4-cylinder applications and commercial vehicles for almost a decade. Production ended in 2020 with niche applications like Sprinter with petrol/CNG M111 engine and Jeep Wrangler.
| Model | Type Series |
First Delivery |
Gear | Total Span | Avg. Step |
Components | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| R 2 | R 1 | 1 | 2 | 3 | 4 | 5 | Nomi- nal |
Effec- tive |
Cen- ter |
Total | per Gear[b] | ||||
| W5A 330[c] | 722.6 NAG 1 [d] |
1996 | −1.899 | −3.100 | 3.932 | 2.408 | 1.486 | 1.000 | 0.830 | 4.735 | 3.733 | 1.807 | 1.475 | 3 Gearsets 3 Brakes 3 Clutches |
1.800 |
| W5A 580[e] | −1.926 | −3.160 | 3.588 | 2.186 | 1.405 | 1.000 | 0.831 | 4.315 | 3.802 | 1.727 | 1.441 | ||||
| W5A 330[c] | 2004 | −1.930 | −3.147 | 3.951 | 2.423 | 1.486 | 1.000 | 0.833 | 4.742 | 3.778 | 1.814 | 1.476 | |||
| W5A 580[e][f] | −1.926 | −3.167 | 3.595 | 2.186 | 1.405 | 1.000 | 0.831 | 4.327 | 3.812 | 1.728 | 1.442 | ||||
| |||||||||||||||
Specifications
[edit]Operating Modes
[edit]Winter/Summer (Standard) Mode
[edit]Activated by a toggle switch, Winter mode sets the gearbox to start off in 2nd gear, both in Drive and Reverse. This is designed to reduce wheelspin on icy surfaces. Also in "W" mode the transmission will shift at lower speeds. "S" mode is not sport but Sommer (German for summer) or Standard.
With Jaguar XJR applications the switch is labeled "Sport." In regular driving mode the gearbox starts off in 2nd gear, both in Drive and Reverse, and will only engage 1st gear when triggered via the kickdown switch (Drive only). While "Sport" mode is enabled the gearbox will always start off in 1st gear.
Speedshift (2001–)
[edit]Speedshift is a performance feature set for the Mercedes-Benz transmissions which includes manual mode and active downshifting. When cornering at high speed, the transmission maintains the same gear above a certain lateral acceleration level. It can also automatically downshift before overtaking.
It was first used in 2001 Mercedes-Benz C 32 AMG[2] and 2001 Mercedes-Benz SLK 32 AMG.[3]
AMG Speedshift (2002–)
[edit]A version with mechanical lock-up of the torque converter from first gear and steering-wheel-mounted shifter. AMG Speedshift is also used in 7G-Tronic transmission.[4]
It was first used in 2002 Mercedes-Benz E 55 AMG, S 55 AMG, C55, CL 55 AMG.[5]
AMG Speedshift R
[edit]A version used in Mercedes-Benz SLR McLaren. It includes three manual modes.
Gearset Concept: Cost Effectiveness
[edit]With planetary transmissions, the number of gears can be increased conventionally by adding additional gearsets as well as brakes and clutches, or conceptually by switching from serial to combined parallel and serial power flow. The conceptual way requires a computer-aided design. The resulting progress is reflected in a better ratio of the number of gears to the number of components used compared to existing layouts.
The W5A 330 and 580 are the first transmission family with combined parallel and serial power flow to prevent these transmissions from becoming larger, heavier, and more expensive. That is why Mercedes-Benz refers to them as NAG 1 (New Automatic Gearbox Generation, starting with type 722.6 as generation 1).[1] With 9 main components, it saves 2 components compared to the W5A 030.
| With Assessment |
Output: Gear Ratios |
Innovation Elasticity[b] Δ Output : Δ Input |
Input: Main Components | |||
|---|---|---|---|---|---|---|
| Total | Gearsets | Brakes | Clutches | |||
| W5A Ref. Object |
Topic[b] | |||||
| Δ Number | ||||||
| Relative Δ | Δ Output |
Δ Input |
||||
| W5A W4A[c] |
5[d] 4[e] |
Progress[b] | 9 8 |
3 3[f] |
3 3 |
3 2 |
| Δ Number | 1 | 1 | 0 | 0 | 1 | |
| Relative Δ | 0.250 |
2.000[b] |
0.125 |
0.000 |
0.000 |
0.500 |
| W5A ZF 6HP[g] |
5[d] 6[e] |
Late Market Position[b] |
9 8 |
3 3[f] |
3 2 |
3 3 |
| Δ Number | -1 | -1 | 0 | -1 | 0 | |
| Relative Δ | −0.167 |
−1.333[b] |
0.375 |
0.333 |
1.000 |
0.000 |
| W5A ZF 5HP |
5[d] 5[e] |
Early Market Position[b] |
9 10 |
3 3[f] |
3 3 |
3 4 |
| Δ Number | 0 | -1 | 0 | 0 | -1 | |
| Relative Δ | 0.000 |
0.000[b] |
−0.100 |
0.000 |
0.000 |
−0.250 |
| W5A 3-Speed[h] |
5[d] 3[e] |
Historical Market Position[b] |
9 7 |
3 2 |
3 3 |
3 2 |
| Δ Number | 2 | 2 | 1 | 0 | 1 | |
| Relative Δ | 0.667 |
1.667[b] |
0.286 |
0.50 |
0.000 |
0.500 |
| ||||||
Gearset Concept: Quality
[edit]The 5G-Tronic is an electronically shifted 5-speed overdrive automatic transmission with torque converter lock-up, typically in gears 3, 4 and 5.
The biggest weakness of the gearset concept is the second gear, which is too short, but this affected all Mercedes-Benz transmissions, especially automatic transmissions.[6] The 7G-Tronic in 2003 was the first to remedy this situation. As shown in the assessment table below, another weakness of the gearset concept is the strong reductions in speed increase in 5th gear.
| In-Depth Analysis With Assessment[a] |
Planetary Gearset: Teeth[b] | Count | Nomi- nal[c] Effec- tive[d] |
Cen- ter[e] | |||
|---|---|---|---|---|---|---|---|
| Avg.[f] | |||||||
| Model Type |
Version First Delivery |
S1[g] R1[h] |
S2[i] R2[j] |
S3[k] R3[l] |
Brakes Clutches |
Ratio Span |
Gear Step[m] |
| Gear Ratio |
R 2 |
R 1 |
1 |
2 |
3 |
4 |
5 |
| Step[m] | [n] | [o] | |||||
| Δ Step[p][q] | |||||||
| Shaft Speed |
|||||||
| Δ Shaft Speed[r] |
|||||||
| Specific Torque[s] |
[t] | [t] | [t] | [t] | [t] | [t] | [t] |
| Efficiency [s] |
|||||||
| W5A 280[u] W5A 300[v] 722.6 |
280 N⋅m (207 lb⋅ft) 300 N⋅m (221 lb⋅ft) 1996 |
50 79 |
34 70 |
54 87 |
3 3 |
4.7345 3.7331[d][n] |
1.8070 |
| 1.4751[m] | |||||||
| Ratio | −1.8986 | −3.1002[n][d] | 3.9319 | 2.4079[q] | 1.4857[q] | 1.0000[m] | 0.8305[r] |
| W5A 330 722.6[w] |
330 N⋅m (243 lb⋅ft) 1996 |
50 79 |
34 70 |
54 87 |
3 3 |
4.7345 3.7331[d][n] |
1.8070 |
| 1.4751[m] | |||||||
| Gear Ratio |
−1.8986 |
−3.1002[n][d] |
3.9319 |
2.4079[q] |
1.4857[q] |
1.0000[m] |
0.8305[r] |
| Step | 1.6329 | 0.7885[n] | 1.0000 | 1.6329 | 1.6207 | 1.4857[m] | 1.2042 |
| Δ Step[p] | 1.0075[q] | 1.0908[q] | 1.2338 | ||||
| Speed | –2.0709 | –1.2683 | 1.0000 | 1.6329 | 2.6464 | 3.9319 | 4.7345 |
| Δ Speed | 0.8027 | 1.2683 | 1.0000 | 0.6329 | 1.0135 | 1.2854 | 0.8027[r] |
| Specific Torque[s] |
–1.8356 –1.8044 |
–2.9741 –2.9122 |
3.8462 3.8038 |
2.3738 2.3569 |
1.4760 1.4711 |
1.0000 | 0.8239 0.8205 |
| Efficiency [s] |
0.9668 0.9504 |
0.9593 0.9394 |
0.9782 0.9674 |
0.9859 0.9788 |
0.9935 0.9902 |
1.0000 | 0.9921 0.9880 |
| W5A 400 722.6[x] |
400 N⋅m (295 lb⋅ft) 1996 |
50 78 |
30 74 |
50 90 |
3 3 |
4.3152 3.8015[d][n] |
1.7270 |
| 1.4413[m] | |||||||
| Ratio | −1.9259 | −3.1605[n][d] | 3.5876 | 2.1862[q] | 1.4054[q] | 1.0000 | 0.8314[r] |
| W5A 580 722.6[y] |
580 N⋅m (428 lb⋅ft) 1996[7][8] |
50 78 |
30 74 |
50 90 |
3 3 |
4.3152 3.8015[d][n] |
1.7270 |
| 1.4413[m] | |||||||
| Gear Ratio |
−1.9259 |
−3.1605[n][d] |
3.5876 |
2.1862[q] |
1.4054[q] |
1.0000 |
0.8314[r] |
| Step | 1.6410 | 0.8810[n] | 1.0000 | 1.6410 | 1.5556 | 1.4054 | 1.2028 |
| Δ Step[p] | 1.0549[q] | 1.1068[q] | 1.1684 | ||||
| Speed | –1.8628 | –1.1351 | 1.0000 | 1.6410 | 2.5527 | 3.5876 | 4.3152 |
| Δ Speed | 0.7277 | 1.1351 | 1.0000 | 0.6410 | 0.9117 | 1.0349 | 0.7277[r] |
| Specific Torque[s] |
–1.8605 –1.8283 |
–3.0294 –2.9651 |
3.5137 3.4772 |
2.1580 2.1440 |
1.3973 1.3932 |
1.0000 | 0.8247 0.8213 |
| Efficiency [s] |
0.9661 0.9493 |
0.9585 0.9382 |
0.9794 0.9692 |
0.9871 0.9807 |
0.9942 0.9913 |
1.0000 | 0.9920 0.9878 |
| W5A 900 722.6[z] |
900 N⋅m (664 lb⋅ft) 1996 |
50 78 |
30 74 |
50 90 |
3 3 |
4.3152 3.8015[d][n] |
1.7270 |
| 1.4413[m] | |||||||
| Ratio | −1.9259 | −3.1605[n][d] | 3.5876 | 2.1862[q] | 1.4054[q] | 1.0000 | 0.8314[r] |
| W5A 330 722.6[aa] |
330 N⋅m (243 lb⋅ft) Chrysler · 2004 |
58 92 |
34 70 |
65 103 |
3 3 |
4.7425 3.7777[d][n] |
1.8143 |
| 1.4757[m] | |||||||
| Gear Ratio |
−1.9303 |
−3.1473[n][d] |
3.9510 |
2.4233[q] |
1.4857[q] |
1.0000[m] |
0.8331[r] |
| Step | 1.6304 | 0.7966[n] | 1.0000 | 1.6304 | 1.6311 | 1.4857[m] | 1.2003 |
| Δ Step[p] | 0.9996[q] | 1.0978[q] | 1.2378 | ||||
| Speed | –2.0709 | –1.2683 | 1.0000 | 1.6329 | 2.6464 | 3.9319 | 4.7345 |
| Δ Speed | 0.8027 | 1.2683 | 1.0000 | 0.6329 | 1.0135 | 1.2854 | 0.8027[r] |
| Specific Torque[s] |
–1.8663 –1.8346 |
–3.0193 –2.9565 |
3.8647 3.8220 |
2.3888 2.3717 |
1.4760 1.4711 |
1.0000 | 0.8266 0.8232 |
| Efficiency [s] |
0.9668 0.9504 |
0.9593 0.9394 |
0.9782 0.9674 |
0.9859 0.9788 |
0.9935 0.9902 |
1.0000 | 0.9921 0.9880 |
| W5A 580 722.6[ab] |
580 N⋅m (428 lb⋅ft) Chrysler · 2004 |
58 90 |
30 74 |
60 108 |
3 3 |
4.3266 3.8115[d][n] |
1.7284 |
| 1.4422[m] | |||||||
| Gear Ratio |
−1.9259 |
−3.1671[n][d] |
3.5951 |
2.1862[q] |
1.4054[q] |
1.0000 |
0.8309[r] |
| Step | 1.6444 | 0.8810[n] | 1.0000 | 1.6444 | 1.5556 | 1.4054 | 1.2035 |
| Δ Step[p] | 1.0571[q] | 1.1068[q] | 1.1678 | ||||
| Speed | –1.8667 | –1.1351 | 1.0000 | 1.6444 | 2.5580 | 3.5951 | 4.3266 |
| Δ Speed | 0.7315 | 1.1351 | 1.0000 | 0.6444 | 0.9136 | 1.0370 | 0.7315[r] |
| Specific Torque[s] |
–1.8605 –1.8283 |
–3.0356 –2.9711 |
3.5210 3.4843 |
2.1580 2.1440 |
1.3973 1.3932 |
1.0000 | 0.8242 0.8208 |
| Efficiency [s] |
0.9661 0.9493 |
0.9585 0.9381 |
0.9794 0.9692 |
0.9871 0.9807 |
0.9942 0.9913 |
1.0000 | 0.9920 0.9878 |
| Actuated Shift Elements[ac] | |||||||
| Brake 1[ad] | ❶ | ❶ | ❶ | ||||
| Brake 2[ae] | ❶ | ❶ | ❶ | ||||
| Brake BR[af] | ❶ | ❶ | |||||
| Clutch 1[ag] | ❶ | ❶ | ❶ | ❶ | |||
| Clutch 2[ah] | ❶ | ❶ | ❶ | ||||
| Clutch 3[ai] | ❶ | ❶ | ❶ | ❶ | ❶ | ❶ | |
| Geometric Ratios | |||||||
| Ratio R2 & R1 Ordinary[aj] Elementary Noted[ak] |
|||||||
| Ratio 1 & 5 Ordinary[aj] Elementary Noted[ak] |
|||||||
| Ratio 2–4 Ordinary[aj] Elementary Noted[ak] |
|||||||
| Kinetic Ratios | |||||||
| Specific Torque[s] R2 & R1 |
|||||||
| Specific Torque[s] 1 & 5 |
|||||||
| Specific Torque[s] 2–4 |
|||||||
| |||||||
Applications
[edit]Mercedes models
[edit]Mercedes S-Class
[edit]- 1996–1998 Mercedes-Benz W140
- 1999–2005 Mercedes-Benz W220
- 2006–2013 Mercedes-Benz W221 (V12 models only)
Mercedes CL
[edit]- 1996–1998 Mercedes-Benz C140
- 2000–2006 Mercedes-Benz C215
- 2007–2014 Mercedes-Benz C216 (V12 Models only)
Mercedes CLS
[edit]- 2004–2006 Mercedes-Benz C219
Mercedes E-Class
[edit]- 1996–2002 Mercedes-Benz W210 (all models except some early 1996 cars)
- 2002–2006 Mercedes-Benz W211 (all models except 2004-2006 RWD E 500)
- 2007–2009 Mercedes-Benz W211 (4-cyl and 4-matic only)
- 2009–2011 Mercedes-Benz W212 (4-cyl models only)
Mercedes C-Class
[edit]- 1996–2000 Mercedes-Benz W202
- 2001–2005 Mercedes-Benz W203 (all models)
- 2006–2007 Mercedes-Benz W203 (4-cyl and 4-matic models only)
- 2007–2011 Mercedes-Benz W204 (4-cyl models only)
Mercedes CLK
[edit]- 1998–2002 Mercedes-Benz C208
- 2003–2005 Mercedes-Benz C209 (all models except 2005 CLK 500)
- 2006–2009 Mercedes-Benz C209 (4-cyl and CLK 55 AMG only)
Mercedes ML
[edit]- 1998–2005 Mercedes-Benz W163
Mercedes G-Class
[edit]- 1996–2006 Mercedes-Benz W463 (all models)
- 2007–2012 Mercedes-Benz W463 (G 55 AMG only)
Mercedes SLK
[edit]- 1997–2003 Mercedes-Benz R170
- 2004–2010 Mercedes-Benz R171 (4-cyl models only)
Mercedes SL
[edit]- 1996–2001 Mercedes-Benz R129
- 2001–2004 Mercedes-Benz R230 (all models)
- 2005–2006 Mercedes-Benz R230 (all models except SL 500)
- 2007–2011 Mercedes-Benz R230 (SL 55 AMG and V12 models only)
Mercedes SLR
[edit]- 2005–2009 Mercedes-Benz W199
Maybach
[edit]- 2002–2013 Maybach 57 and 62
Non Mercedes-Benz models
[edit]Jeep
[edit]- 2002–2013 Jeep Grand Cherokee[9][better source needed] (02-04 WG Diesel W5J400, 05-10 WK V6, WK 6.1 SRT V8, WH V6 3.0 Diesel export only Steyr W5A580)
- 2006–2010 Jeep Commander XK (3.7 gas) XH (3.0 diesel - export)
- 2012–2018 Jeep Wrangler (JK)[10][better source needed]
- Jeep Liberty (KK) (W5A580)
Dodge
[edit]- 2005–2008 Dodge Magnum (AWD, RT, SRT8 only)
- 2006–2014 Dodge Charger (2006-14 R/T, SRT8; 5.7, 6.1L, & 6.4) (2006-2007 3.5L V6 HO)
- 2006–2020 Dodge Charger Pursuit
- 2007–2011 Dodge Nitro (4.0L and 2,8 diesel)
- 2009–2014 Dodge Challenger
- 2011–2012 Dodge Durango (V6 Models only)
- 2003–2006 Dodge Sprinter Vans (North America)
Chrysler
[edit]- 2004–2008 Chrysler Crossfire, all models[11][better source needed]
- 2005–2014 Chrysler 300
Lancia
[edit]- 2011–2014 Lancia Thema
Jaguar
[edit]- 1998–2003 Jaguar X308 (Supercharged models only)
- 1998–2002 Jaguar XK (X100) (Supercharged models only)
SsangYong
[edit]- 1997–2014 SsangYong Chairman H
- 2001–2017 SsangYong Rexton
- 2004–2019 SsangYong Rodius
- 2005–2014 SsangYong Kyron
- 2014–2018 SsangYong Actyon
Porsche
[edit]Freightliner
[edit]- 2001–2007 Freightliner Sprinter Vans (USA)
See also
[edit]References
[edit]- ^ a b "50 years of automatic transmissions from Mercedes-Benz". media.mercedes-benz.com. 2011-04-12. Retrieved 2024-10-29.
- ^ C 32 AMG: High-performance saloon with a high-torque, 6-cylinder supercharged engine
- ^ SLK 32 AMG: 354 hp V6 - the new leader among the compact roadsters
- ^ The new Mercedes-Benz SLK-Class: Celebrating its world premiere at the Geneva Motor Show
- ^ Mercedes-AMG GmbH launches V8 Kompressor initiative: up to 368 kW/500 hp for the E-Class, S-Class and CL-Class
- ^ See Gert Hack, short test Mercedes-Benz350 SE, auto motor & sport 8/1977, page 127: "The manual transmission plays a significant role in the positive impression left by the small V8 engine in the large S-Class sedan. It simply suits the sporty performance characteristics of the engine better than the automatic transmission, although there is still room for improvement in terms of gear ratios. Second gear in particular seems a little too short with its range of only 90 km/h."
- ^ a b c d e f g h i https://www.scribd.com/embeds/92643386/content?start_page=1&view_mode=list&access_key=key-7h437wiv215r2tv8d93>
- ^ a b c d e f g h i http://www.w124performance.com/docs/mb/transmission/722.6/trans_722.6_ATSG_2004.pdf>
- ^ de:Jeep Grand Cherokee
- ^ de:Jeep Wrangler
- ^ Chrysler Crossfire