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Mercedes-Benz 5G-Tronic transmission

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5G-Tronic
Overview
ManufacturerMercedes-Benz Group AG
Chrysler Group LLC
FCA-US
Model codeW5A 330 · W5A 580 · A580 (Chrysler) · Type 722.6
Production1996-2020
Body and chassis
Class5-speed longitudinal automatic transmission
RelatedZF 5HP family · ZF 6HP
Chronology
Predecessor4G-Tronic
Successor7G-Tronic

5G-Tronic is the unofficial name given by car enthusiasts to Mercedes-Benz's 5-speed automatic transmission type 722.6. It was produced from 1996 to 2020 in different variants as converter-5-gear-automatic transmission (German: Wandler-5-Gang-Automatik). The core models W5A 330 and W5A 580 are for engines up to 330 N⋅m (243 lb⋅ft) or 580 N⋅m (428 lb⋅ft) maximum input torque. The W5A 280 and W5A 300 were built for vans and SUVs, the W5A 400 for off-road applications (RWD and 4X4), and the W5A 900 (up to 1,000 N⋅m (738 lb⋅ft)) for V12-applications.

This fourth-generation transmission by Mercedes-Benz replaced the older 4-speed 4G-Tronic transmission-family and its 5-speed derivative, and was replaced by the much more complex and costly 7-speed Mercedes-Benz 7G-Tronic transmission (model W7A 700 · type 722.9) introduced in 2003. Due to its high torque capacity and lower cost, it was retained for turbocharged V12 engines, 4-cylinder applications and commercial vehicles for almost a decade. Production ended in 2020 with niche applications like Sprinter with petrol/CNG M111 engine and Jeep Wrangler.

Gear Ratios[a]
Model Type
Series
First
Delivery
Gear Total Span Avg.
Step
Components
R 2 R 1 1 2 3 4 5 Nomi-
nal
Effec-
tive
Cen-
ter
Total per
Gear[b]
W5A 330[c] 722.6
NAG 1
[d]
1996 −1.899 −3.100 3.932 2.408 1.486 1.000 0.830 4.735 3.733 1.807 1.475 3
Gearsets
3 Brakes
3
Clutches
1.800
W5A 580[e] −1.926 −3.160 3.588 2.186 1.405 1.000 0.831 4.315 3.802 1.727 1.441
W5A 330[c] 2004 −1.930 −3.147 3.951 2.423 1.486 1.000 0.833 4.742 3.778 1.814 1.476
W5A 580[e][f] −1.926 −3.167 3.595 2.186 1.405 1.000 0.831 4.327 3.812 1.728 1.442
  1. ^ Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
  2. ^ Forward gears only
  3. ^ a b And W5A 280 for vans and W5A 300 for SUV
  4. ^ 1st generation of advanced automatic transmissions, at Mercedes-Benz referred to as NAG 1 (New Automatic Gearbox Generation, starting with type 722.6 as generation 1)[1]
  5. ^ a b And W5A 400 for SUV and W5A 900 for V12-applications
  6. ^ Built by Chrysler as A580

Specifications

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Operating Modes

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Winter/Summer (Standard) Mode

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Activated by a toggle switch, Winter mode sets the gearbox to start off in 2nd gear, both in Drive and Reverse. This is designed to reduce wheelspin on icy surfaces. Also in "W" mode the transmission will shift at lower speeds. "S" mode is not sport but Sommer (German for summer) or Standard.

With Jaguar XJR applications the switch is labeled "Sport." In regular driving mode the gearbox starts off in 2nd gear, both in Drive and Reverse, and will only engage 1st gear when triggered via the kickdown switch (Drive only). While "Sport" mode is enabled the gearbox will always start off in 1st gear.

Speedshift (2001–)

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Speedshift is a performance feature set for the Mercedes-Benz transmissions which includes manual mode and active downshifting. When cornering at high speed, the transmission maintains the same gear above a certain lateral acceleration level. It can also automatically downshift before overtaking.

It was first used in 2001 Mercedes-Benz C 32 AMG[2] and 2001 Mercedes-Benz SLK 32 AMG.[3]

AMG Speedshift (2002–)

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A version with mechanical lock-up of the torque converter from first gear and steering-wheel-mounted shifter. AMG Speedshift is also used in 7G-Tronic transmission.[4]

It was first used in 2002 Mercedes-Benz E 55 AMG, S 55 AMG, C55, CL 55 AMG.[5]

AMG Speedshift R

[edit]

A version used in Mercedes-Benz SLR McLaren. It includes three manual modes.

Gearset Concept: Cost Effectiveness

[edit]

With planetary transmissions, the number of gears can be increased conventionally by adding additional gearsets as well as brakes and clutches, or conceptually by switching from serial to combined parallel and serial power flow. The conceptual way requires a computer-aided design. The resulting progress is reflected in a better ratio of the number of gears to the number of components used compared to existing layouts.

The W5A 330 and 580 are the first transmission family with combined parallel and serial power flow to prevent these transmissions from becoming larger, heavier, and more expensive. That is why Mercedes-Benz refers to them as NAG 1 (New Automatic Gearbox Generation, starting with type 722.6 as generation 1).[1] With 9 main components, it saves 2 components compared to the W5A 030.

Gearset Concept: Cost-Effectiveness[a]
With
Assessment
Output:
Gear
Ratios
Innovation
Elasticity[b]
Δ Output : Δ Input
Input: Main Components
Total Gearsets Brakes Clutches
W5A
Ref. Object

Topic[b]



Δ Number
Relative Δ Δ Output

Δ Input
W5A
W4A[c]
5[d]
4[e]
Progress[b] 9
8
3
3[f]
3
3
3
2
Δ Number 1 1 0 0 1
Relative Δ 0.250
2.000[b]
0.125
0.000
0.000
0.500
W5A
ZF 6HP[g]
5[d]
6[e]
Late
Market Position[b]
9
8
3
3[f]
3
2
3
3
Δ Number -1 -1 0 -1 0
Relative Δ −0.167
−1.333[b]
0.375
0.333
1.000
0.000
W5A
ZF 5HP
5[d]
5[e]
Early
Market Position[b]
9
10
3
3[f]
3
3
3
4
Δ Number 0 -1 0 0 -1
Relative Δ 0.000
0.000[b]
−0.100
0.000
0.000
−0.250
W5A
3-Speed[h]
5[d]
3[e]
Historical
Market Position[b]
9
7
3
2
3
3
3
2
Δ Number 2 2 1 0 1
Relative Δ 0.667
1.667[b]
0.286
0.50
0.000
0.500
  1. ^ Progress increases cost-effectiveness and is reflected in the ratio of forward gears to main components.
    It depends on the power flow:
    • parallel: using the two degrees of freedom of planetary gearsets
      • to increase the number of gears
      • with unchanged number of components
    • serial: in-line combined planetary gearsets without using the two degrees of freedom
      • to increase the number of gears
      • a corresponding increase in the number of components is unavoidable
  2. ^ a b c d e f g h i j Innovation Elasticity Classifies Progress And Market Position
    • Automobile manufacturers drive forward technical developments primarily in order to remain competitive or to achieve or defend technological leadership. This technical progress has therefore always been subject to economic constraints
    • Only innovations whose relative additional benefit is greater than the relative additional resource input, i.e. whose economic elasticity is greater than 1, are considered for realization
    • The required innovation elasticity of an automobile manufacturer depends on its expected return on investment. The basic assumption that the relative additional benefit must be at least twice as high as the relative additional resource input helps with orientation
      • negative, if the output increases and the input decreases, is perfect
      • 2 or above is good
      • 1 or above is acceptable (red)
      • below this is unsatisfactory (bold)
  3. ^ Direct Predecessor
    • To reflect the progress of the specific model change
  4. ^ a b c d plus 2 reverse gears
  5. ^ a b c d plus 1 reverse gear
  6. ^ a b c of which 2 gearsets are combined as a compound Ravigneaux gearset
  7. ^ Reference Standard (Benchmark) at that time
    • The 6HP became the new reference standard (benchmark) for automatic transmissions at that time, which used the advantageous Lepelletier gear mechanism
  8. ^ Historical Reference Standard (Benchmark)
    • 3-speed transmissions with torque converters have established the modern market for automatic transmissions and thus made it possible in the first place, as this design proved to be a particularly successful compromise between cost and performance
    • It became the archetype and dominated the world market for around 3 decades, setting the standard for automatic transmissions. It was only when fuel consumption became the focus of interest that this design reached its limits, which is why it has now completely disappeared from the market
    • What has remained is the orientation that it offers as a reference standard (point of reference, benchmark) for this market for determining progressiveness and thus the market position of all other, later designs
    • All transmission variants consist of 7 main components
    • Typical examples are

Gearset Concept: Quality

[edit]

The 5G-Tronic is an electronically shifted 5-speed overdrive automatic transmission with torque converter lock-up, typically in gears 3, 4 and 5.

The biggest weakness of the gearset concept is the second gear, which is too short, but this affected all Mercedes-Benz transmissions, especially automatic transmissions.[6] The 7G-Tronic in 2003 was the first to remedy this situation. As shown in the assessment table below, another weakness of the gearset concept is the strong reductions in speed increase in 5th gear.

Gear Ratio Analysis
In-Depth Analysis
With Assessment[a]
Planetary Gearset: Teeth[b] Count Nomi-
nal[c]
Effec-
tive[d]
Cen-
ter[e]
Avg.[f]
Model
Type
Version
First Delivery
S1[g]
R1[h]
S2[i]
R2[j]
S3[k]
R3[l]
Brakes
Clutches
Ratio
Span
Gear
Step[m]
Gear
Ratio
R 2
R 1
1
2
3
4
5
Step[m] [n] [o]
Δ Step[p][q]
Shaft
Speed
Δ Shaft
Speed[r]
Specific
Torque[s]
[t] [t] [t] [t] [t] [t] [t]
Efficiency
[s]
W5A 280[u]
W5A 300[v]
722.6
280 N⋅m (207 lb⋅ft)
300 N⋅m (221 lb⋅ft)
1996
50
79
34
70
54
87
3
3
4.7345
3.7331[d][n]
1.8070
1.4751[m]
Ratio −1.8986 −3.1002[n][d] 3.9319 2.4079[q] 1.4857[q] 1.0000[m] 0.8305[r]
W5A 330
722.6[w]
330 N⋅m (243 lb⋅ft)
1996
50
79
34
70
54
87
3
3
4.7345
3.7331[d][n]
1.8070
1.4751[m]
Gear
Ratio
−1.8986
−3.1002[n][d]
3.9319
2.4079[q]
1.4857[q]
1.0000[m]
0.8305[r]
Step 1.6329 0.7885[n] 1.0000 1.6329 1.6207 1.4857[m] 1.2042
Δ Step[p] 1.0075[q] 1.0908[q] 1.2338
Speed –2.0709 –1.2683 1.0000 1.6329 2.6464 3.9319 4.7345
Δ Speed 0.8027 1.2683 1.0000 0.6329 1.0135 1.2854 0.8027[r]
Specific
Torque[s]
–1.8356
–1.8044
–2.9741
–2.9122
3.8462
3.8038
2.3738
2.3569
1.4760
1.4711
1.0000 0.8239
0.8205
Efficiency
[s]
0.9668
0.9504
0.9593
0.9394
0.9782
0.9674
0.9859
0.9788
0.9935
0.9902
1.0000 0.9921
0.9880
W5A 400
722.6[x]
400 N⋅m (295 lb⋅ft)
1996
50
78
30
74
50
90
3
3
4.3152
3.8015[d][n]
1.7270
1.4413[m]
Ratio −1.9259 −3.1605[n][d] 3.5876 2.1862[q] 1.4054[q] 1.0000 0.8314[r]
W5A 580
722.6[y]
580 N⋅m (428 lb⋅ft)
1996[7][8]
50
78
30
74
50
90
3
3
4.3152
3.8015[d][n]
1.7270
1.4413[m]
Gear
Ratio
−1.9259
−3.1605[n][d]
3.5876
2.1862[q]
1.4054[q]
1.0000
0.8314[r]
Step 1.6410 0.8810[n] 1.0000 1.6410 1.5556 1.4054 1.2028
Δ Step[p] 1.0549[q] 1.1068[q] 1.1684
Speed –1.8628 –1.1351 1.0000 1.6410 2.5527 3.5876 4.3152
Δ Speed 0.7277 1.1351 1.0000 0.6410 0.9117 1.0349 0.7277[r]
Specific
Torque[s]
–1.8605
–1.8283
–3.0294
–2.9651
3.5137
3.4772
2.1580
2.1440
1.3973
1.3932
1.0000 0.8247
0.8213
Efficiency
[s]
0.9661
0.9493
0.9585
0.9382
0.9794
0.9692
0.9871
0.9807
0.9942
0.9913
1.0000 0.9920
0.9878
W5A 900
722.6[z]
900 N⋅m (664 lb⋅ft)
1996
50
78
30
74
50
90
3
3
4.3152
3.8015[d][n]
1.7270
1.4413[m]
Ratio −1.9259 −3.1605[n][d] 3.5876 2.1862[q] 1.4054[q] 1.0000 0.8314[r]
W5A 330
722.6[aa]
330 N⋅m (243 lb⋅ft)
Chrysler · 2004
58
92
34
70
65
103
3
3
4.7425
3.7777[d][n]
1.8143
1.4757[m]
Gear
Ratio
−1.9303
−3.1473[n][d]
3.9510
2.4233[q]
1.4857[q]
1.0000[m]
0.8331[r]
Step 1.6304 0.7966[n] 1.0000 1.6304 1.6311 1.4857[m] 1.2003
Δ Step[p] 0.9996[q] 1.0978[q] 1.2378
Speed –2.0709 –1.2683 1.0000 1.6329 2.6464 3.9319 4.7345
Δ Speed 0.8027 1.2683 1.0000 0.6329 1.0135 1.2854 0.8027[r]
Specific
Torque[s]
–1.8663
–1.8346
–3.0193
–2.9565
3.8647
3.8220
2.3888
2.3717
1.4760
1.4711
1.0000 0.8266
0.8232
Efficiency
[s]
0.9668
0.9504
0.9593
0.9394
0.9782
0.9674
0.9859
0.9788
0.9935
0.9902
1.0000 0.9921
0.9880
W5A 580
722.6[ab]
580 N⋅m (428 lb⋅ft)
Chrysler · 2004
58
90
30
74
60
108
3
3
4.3266
3.8115[d][n]
1.7284
1.4422[m]
Gear
Ratio
−1.9259
−3.1671[n][d]
3.5951
2.1862[q]
1.4054[q]
1.0000
0.8309[r]
Step 1.6444 0.8810[n] 1.0000 1.6444 1.5556 1.4054 1.2035
Δ Step[p] 1.0571[q] 1.1068[q] 1.1678
Speed –1.8667 –1.1351 1.0000 1.6444 2.5580 3.5951 4.3266
Δ Speed 0.7315 1.1351 1.0000 0.6444 0.9136 1.0370 0.7315[r]
Specific
Torque[s]
–1.8605
–1.8283
–3.0356
–2.9711
3.5210
3.4843
2.1580
2.1440
1.3973
1.3932
1.0000 0.8242
0.8208
Efficiency
[s]
0.9661
0.9493
0.9585
0.9381
0.9794
0.9692
0.9871
0.9807
0.9942
0.9913
1.0000 0.9920
0.9878
Actuated Shift Elements[ac]
Brake 1[ad]
Brake 2[ae]
Brake BR[af]
Clutch 1[ag]
Clutch 2[ah]
Clutch 3[ai]
Geometric Ratios
Ratio
R2 & R1
Ordinary[aj]
Elementary
Noted[ak]
Ratio
1 & 5
Ordinary[aj]
Elementary
Noted[ak]
Ratio
2–4
Ordinary[aj]
Elementary
Noted[ak]
Kinetic Ratios
Specific
Torque[s]
R2 & R1
Specific
Torque[s]
1 & 5
Specific
Torque[s]
2–4
  1. ^ Revised 16 November 2025
  2. ^ Layout
    • Input and output are on opposite sides
    • Planetary gearset 1 is on the input (turbine) side
    • Input shafts are R1 and, if actuated, R2
    • Output shaft is C2 (planetary gear carrier of gearset 3)
  3. ^ Total Ratio Span (Total Gear/Transmission Ratio) Nominal
    • A wider span enables the
      • downspeeding when driving outside the city limits
      • increase the climbing ability
        • when driving over mountain passes or off-road
        • or when towing a trailer
  4. ^ a b c d e f g h i j k l m n o Total Ratio Span (Total Gear/Transmission Ratio) Effective
    • The span is only effective to the extent that
      • the reverse gear ratio
      • corresponds to that of 1st gear
  5. ^ Ratio Span's Center
    • The center indicates the speed level of the transmission
    • Together with the final drive ratio
    • it gives the shaft speed level of the vehicle
  6. ^ Average Gear Step
    • With decreasing step width
      • the gears connect better to each other
      • shifting comfort increases
  7. ^ Sun 1: sun gear of gearset 1
  8. ^ Ring 1: ring gear of gearset 1
  9. ^ Sun 2: sun gear of gearset 2
  10. ^ Ring 2: ring gear of gearset 2
  11. ^ Sun 3: sun gear of gearset 3
  12. ^ Ring 3: ring gear of gearset 3
  13. ^ a b c d e f g h i j k l m n Standard 50:50
    — 50 % Is Above And 50 % Is Below The Average Gear Step —
    • With steadily decreasing gear steps (yellow highlighted line Step)
    • and a particularly large step from 1st to 2nd gear
      • the lower half of the gear steps (between the small gears; rounded down, here the first 2) is always larger
      • and the upper half of the gear steps (between the large gears; rounded up, here the last 2) is always smaller
    • than the average gear step (cell highlighted yellow two rows above on the far right)
    • lower half: smaller gear steps are a waste of possible ratios (red bold)
    • upper half: larger gear steps are unsatisfactory (red bold)
  14. ^ a b c d e f g h i j k l m n o p q r s Standard R:1
    — Reverse And 1st Gear Have The Same Ratio —
    • The ideal reverse gear has the same transmission ratio as 1st gear
      • no impairment when maneuvering
      • especially when towing a trailer
      • a torque converter can only partially compensate for this deficiency
    • Plus 11.11 % minus 10 % compared to 1st gear is good
    • Plus 25 % minus 20 % is acceptable (red)
    • Above this is unsatisfactory (bold)
  15. ^ Standard 1:2
    — Gear Step 1st To 2nd Gear As Small As Possible —
    • With continuously decreasing gear steps (yellow marked line Step)
    • the largest gear step is the one from 1st to 2nd gear, which
      • for a good speed connection and
      • a smooth gear shift
    • must be as small as possible
      • A gear ratio of up to 1.6667 : 1 (5 : 3) is good
      • Up to 1.7500 : 1 (7 : 4) is acceptable (red)
      • Above is unsatisfactory (bold)
  16. ^ a b c d e From large to small gears (from right to left)
  17. ^ a b c d e f g h i j k l m n o p q r s t u v w Standard STEP
    — From Large To Small Gears: Steady And Progressive Increase In Gear Steps —
    • Gear steps should
      • increase: Δ Step (first green highlighted line Δ Step) is always greater than 1
      • As progressive as possible: Δ Step is always greater than the previous step
    • Not progressively increasing is acceptable (red)
    • Not increasing is unsatisfactory (bold)
  18. ^ a b c d e f g h i j k l Standard SPEED
    — From Small To Large Gears: Steady Increase In Shaft Speed Difference —
    • Shaft speed differences should
      • increase: Δ Shaft Speed (second line marked in green Δ (Shaft) Speed) is always greater than the previous one
    • 1 difference smaller than the previous one is acceptable (red)
    • 2 consecutive ones are a waste of possible ratios (bold)
  19. ^ a b c d e f g h i j k l m Specific Torque Ratio And Efficiency
    • The specific torque is the Ratio of
      • output torque
      • to input torque
      • with
    • The efficiency is calculated from the specific torque in relation to the transmission ratio
    • Power loss for single meshing gears is in the range of 1 % to 1.5 %
      • helical gear pairs, which are used to reduce noise in passenger cars, are in the upper part of the loss range
      • spur gear pairs, which are limited to commercial vehicles due to their poorer noise comfort, are in the lower part of the loss range
  20. ^ a b c d e f g Corridor for specific torque and efficiency
    • in planetary gearsets, the stationary gear ratio is formed via the planetary gears and thus by two meshes
    • for reasons of simplification, the efficiency for both meshes together is commonly specified there
    • the efficiencies specified here are based on assumed efficiencies for the stationary ratio
      • of (upper value)
      • and (lower value)
    • for both interventions together
    • The corresponding efficiency for single-meshing gear pairs is
      • at (upper value)
      • and (lower value)
  21. ^ for vans: Vito · Sprinter · Vario[7][8]
  22. ^ for SUV with 6 cylinder engines[7][8]
  23. ^ for passenger cars with 4, 5 and 6 cylinder engines[7][8]
  24. ^ for SUV with 8 cylinder engines[7][8]
  25. ^ for passenger cars with 8 and 12 cylinder engines and later for the 6 cylinder turbocharged diesel direct injection engines[7][8]
  26. ^ for cars with 8 and 12 cylinder turbocharged engines[7][8]
  27. ^ for cars from Chrysler with 6 cylinder engines[7][8]
  28. ^ for cars from Chrysler with 8 cylinder engines[7][8]
  29. ^ Permanently coupled elements
    • C1 (carrier 1) and R3
    • R2 and C3 (carrier 3)
  30. ^ Blocks S1
  31. ^ Blocks S2
  32. ^ Blocks R2 and C3 (carrier 3)
  33. ^ Couples S1 with C1 (carrier 1)
  34. ^ Couples R2 with the turbine
  35. ^ Couples S2 with S3
  36. ^ a b c Ordinary Noted
    • For direct determination of the ratio
  37. ^ a b c Elementary Noted
    • Alternative representation for determining the transmission ratio
    • Contains only operands
      • With simple fractions of both central gears of a planetary gearset
      • Or with the value 1
    • As a basis
      • For reliable
      • And traceable
    • Determination of specific torque and efficiency

Applications

[edit]

Mercedes models

[edit]

Mercedes S-Class

[edit]

Mercedes CL

[edit]

Mercedes CLS

[edit]

Mercedes E-Class

[edit]

Mercedes C-Class

[edit]

Mercedes CLK

[edit]

Mercedes ML

[edit]

Mercedes G-Class

[edit]

Mercedes SLK

[edit]

Mercedes SL

[edit]

Mercedes SLR

[edit]

Maybach

[edit]

Non Mercedes-Benz models

[edit]

Jeep

[edit]

Dodge

[edit]

Chrysler

[edit]

Lancia

[edit]

Jaguar

[edit]

SsangYong

[edit]

Porsche

[edit]

Freightliner

[edit]

See also

[edit]

References

[edit]
  1. ^ a b "50 years of automatic transmissions from Mercedes-Benz". media.mercedes-benz.com. 2011-04-12. Retrieved 2024-10-29.
  2. ^ C 32 AMG: High-performance saloon with a high-torque, 6-cylinder supercharged engine
  3. ^ SLK 32 AMG: 354 hp V6 - the new leader among the compact roadsters
  4. ^ The new Mercedes-Benz SLK-Class: Celebrating its world premiere at the Geneva Motor Show
  5. ^ Mercedes-AMG GmbH launches V8 Kompressor initiative: up to 368 kW/500 hp for the E-Class, S-Class and CL-Class
  6. ^ See Gert Hack, short test Mercedes-Benz350 SE, auto motor & sport 8/1977, page 127: "The manual transmission plays a significant role in the positive impression left by the small V8 engine in the large S-Class sedan. It simply suits the sporty performance characteristics of the engine better than the automatic transmission, although there is still room for improvement in terms of gear ratios. Second gear in particular seems a little too short with its range of only 90 km/h."
  7. ^ a b c d e f g h i https://www.scribd.com/embeds/92643386/content?start_page=1&view_mode=list&access_key=key-7h437wiv215r2tv8d93>
  8. ^ a b c d e f g h i http://www.w124performance.com/docs/mb/transmission/722.6/trans_722.6_ATSG_2004.pdf>
  9. ^ de:Jeep Grand Cherokee
  10. ^ de:Jeep Wrangler
  11. ^ Chrysler Crossfire
[edit]